用途與簡介:/Purpose and introduction
口服液洗烘灌軋聯(lián)動線由立式超聲波洗瓶機、隧道式熱風(fēng) 循環(huán)滅菌烘箱、口服液灌裝軋蓋機等組成,適合于 5-30ml 等不同規(guī) 格口服液瓶的生產(chǎn)??赏瓿蓪λ幤飞a(chǎn)中安瓿瓶淋水、超聲波清洗、沖水、充 氣、烘干滅菌、冷卻、灌裝、軋蓋等工藝步驟的聯(lián)動運行。
Oral liquid washing drying filling and rolling line by the vertical ultrasonic bottle-washing machine, tunnel sterilization oven hot wind cycle, oral liquid filling and other components of the rolling machine, suitable for 5-30 ml different gauge, etc Oral liquid bottle production. Can be done for ampoule bottle pour water in drug production, ultrasonic cleaning, flushing, filling gas, drying sterilization, cooling, filling and rolling cover joint operation of the process steps.
特點:/characteristic
◆洗瓶機采用機械手夾瓶,適用多種規(guī)格的瓶子;
Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of the bottle;
◆洗瓶采用水氣噴針往復(fù)跟蹤插入方式,清洗效果好,節(jié)約能源。并設(shè)有針架防抖動裝置,提高噴針插入瓶子的準確度,減少斷針現(xiàn)象發(fā)生;
Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. And is equipped with needle shake device, improve the accuracy of injection needle inserted into the bottle, reduce breakage phenomenon;
◆洗瓶整個水氣管路、噴針獨立分開,避免了交叉污染,符合GMP規(guī)范要求;
Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;
◆洗瓶機進瓶螺桿前加裝緩沖塊,有保護螺桿,減少碎瓶作用
Pieces into the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottles
◆洗瓶機出瓶采用整體進口同步帶,連接撥塊輸送口服液,運行穩(wěn)定可靠
In pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying liquid, stable and reliable running
◆烘箱采用紅外線加熱管,不銹鋼加熱管雙層加熱溫度均勻性好;
Oven using infrared heating tube, stainless steel heating tube double heating temperature uniformity is good;
◆灌裝軋蓋機可選配陶瓷泵、不銹鋼泵;
In pieces filling rolling machine optional ceramic pump, stainless steel pump;
◆灌裝無瓶止灌,無瓶不軋蓋功能。
Pieces filling without bottle filling, no bottle no rolling function.
◆整線采用PLC總控制、變頻器、觸摸屏控制技術(shù),運行穩(wěn)定可靠。觸摸屏可顯示各單機的運行狀態(tài),各控制點的水壓、氣壓、風(fēng)壓、溫度等顯示,各開關(guān)狀態(tài)和故障顯示,故障自我診斷和故障分析及排除方法。使整個生產(chǎn)過程達到自動化控制,聯(lián)線具有三機自控平衡裝置,保證生產(chǎn)均衡可靠。
The whole line adopts PLC control, inverter, touch screen control technology, stable and reliable running. Touch screen can display the running state of each units, each control point of the water pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method. The whole production process to achieve automatic control, on-line has the compressors control balancing device, ensure production is balanced.
根據(jù)客戶的需要,還可供選配:
According to the needs of customers, but also available for selection:
◆西門子、施耐德、三菱、臺達等品牌控制系統(tǒng);
Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;
◆水、氣壓力、水溫及超聲波強度、塵埃粒子、風(fēng)速在線檢測、報警、記錄、打印系統(tǒng)。
Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system.
◆ORABS、CRABS、無菌隔離器系統(tǒng)。
Mixer ORABS, CRABS, aseptic isolator system.
技術(shù)參數(shù):technical parameters
適用規(guī)格Cutting dimension(ml) | 5-25 |
生產(chǎn)能力production capacity(pcs/min) | 350 |
灌裝精度Filling accuracy(%) | ≤ ± 2.5 |
灌裝頭數(shù)Fillingheads | 16 |
軋蓋頭數(shù)Number of rolling curtain | 單刀20頭 |
軋蓋合格率Rolling cover percent of pass(%) | ≥ 99 |
總重量total weight(kg) | 7500 |
外形尺寸boundary dimension(mm) | 9920 × 2003 × 2150 |