一、進(jìn)口磁力自吸泵產(chǎn)品概述
美國尼科NICO無泄漏進(jìn)口磁力自吸泵(簡稱:磁力自吸泵)是應(yīng)用現(xiàn)代磁力學(xué)原理,利用永磁體的磁力傳動(dòng)實(shí)現(xiàn)扭矩的無接觸傳遞,采用外混式軸向回水結(jié)構(gòu)設(shè)計(jì),就是電機(jī)帶動(dòng)外轉(zhuǎn)子(即外磁鋼)總成旋轉(zhuǎn)時(shí),通過磁場的作用磁力線穿過隔離套帶動(dòng)內(nèi)轉(zhuǎn)子(即內(nèi)磁鋼)總成和葉輪同步旋轉(zhuǎn),由于介質(zhì)封閉在靜止的隔離套內(nèi),從而達(dá)到無泄漏抽送介質(zhì)的目的,泵體由吸液室、儲(chǔ)液室、蝸殼、回流孔、氣液分離室等組成。泵啟動(dòng)后在離心力的作用下,吸水室中的剩余液體與進(jìn)液管路中的空氣被葉輪攪拌成氣水混合物,混合物經(jīng)蝸殼進(jìn)入氣液分離室,隨著流速的減慢,導(dǎo)致氣水分離,空氣由泵出液口排出,液經(jīng)回水孔返回泵內(nèi),經(jīng)過多次循環(huán),進(jìn)液管道中的空氣被排凈,使泵內(nèi)形成一定的真空度,達(dá)到自吸的作用,解決了機(jī)械傳動(dòng)泵的軸封泄漏,而設(shè)計(jì)的全密封、無泄漏、無污染、強(qiáng)自吸、高效節(jié)能的新型工業(yè)用泵。
二、進(jìn)口磁力自吸泵選型參數(shù)
公稱通徑:25-300(mm)
流量范圍:2-200m3/h
揚(yáng)程范圍:12-125m
功率范圍:1.1-55kw
轉(zhuǎn)速范圍:2900r/min
溫度范圍:-30℃~350℃
工作壓力:≤1.6Mpa
泵體材質(zhì):WCB、304、316
三、進(jìn)口磁力自吸泵設(shè)計(jì)特點(diǎn)
1.TCZ無泄漏磁力自吸泵是我公司將無泄漏磁力泵和自吸離心泵性能相結(jié)合,自行研發(fā)設(shè)計(jì)全密封、無泄漏、無污染、強(qiáng)自吸的新型工業(yè)用泵;
2.泵體、葉輪和泵蓋采用CFD計(jì)算機(jī)流體力學(xué)設(shè)計(jì)水力部件進(jìn)行模塊設(shè)計(jì)和精密鑄造。具有流道寬、效率高、汽蝕余量性能好、徑向力小、尺寸準(zhǔn)確、流道光潔和互換性好等特點(diǎn);
3.磁鐵選用鐵氧體磁體、釹鐵硼和釤鈷,具有良好的磁性,耐高溫,不退磁;它的磁能積為28兆高斯奧特斯,可耐受溫度的極限是350℃,在常規(guī)冷卻的條件下,限定其較高使用溫度為260℃,可以不免退磁,使得磁材料的理論使用壽命高達(dá)20年;
4.軸套、滑動(dòng)軸承采用高耐磨的碳化硅、石墨、四氟等材料,并設(shè)置了潤滑槽,有效地保證泵的使用壽命;
5.無泄漏,所有密封點(diǎn)采用封閉式靜密封密封,通過磁性聯(lián)軸器驅(qū)動(dòng),不需要氮?dú)饷芊?,安全、?jīng)濟(jì)和高效,解決了介質(zhì)泄漏;
6.氣液混合自吸式設(shè)計(jì),具有強(qiáng)自吸功能,自吸高度可達(dá)4m;
7.無需獨(dú)立潤滑和冷卻水,降低了能耗;
8.直聯(lián)后拉式設(shè)計(jì),無需拆卸管道,維修方便;
9.臥式安裝,振動(dòng)小,噪音低,運(yùn)行平穩(wěn);
10.由聯(lián)軸器傳動(dòng)變成同步拖動(dòng),不存在接觸和摩擦。功耗小、效率高,且具有阻尼減振作用,減少了電動(dòng)機(jī)振動(dòng)對(duì)泵的影響和泵發(fā)生氣蝕振動(dòng)時(shí)對(duì)電動(dòng)機(jī)的影響;
11.選裝配件:溫度監(jiān)控裝置,防空運(yùn)轉(zhuǎn)裝置,泄漏監(jiān)控裝置
四、進(jìn)口磁力自吸泵產(chǎn)品用途
廣泛應(yīng)用于石油、化工、、制堿、冶煉、稀土、農(nóng)藥、染料、醫(yī)藥、造紙、電鍍、電解、無線電、化成箔、科研機(jī)構(gòu)、國防工業(yè)等生產(chǎn)流程中輸送腐蝕性液體,尤其適用于易燃、易爆、易揮發(fā)、有毒、高溫、強(qiáng)堿、有機(jī)容劑和貴重液體的輸送。
五、進(jìn)口磁力自吸泵結(jié)構(gòu)圖
六、進(jìn)口磁力自吸泵主要配件表
部件名稱 | 部件材料 | 部件名稱 | 部件材料 | 部件名稱 | 部件材料 |
1泵體 | 304/316/316L | 6泵蓋 | 304/316/316L | 11內(nèi)磁 | 永磁體/304/316/316L |
2葉輪螺母 | 304/316/316L | 7密封圈 | 四氟 | 12后螺母 | 304/316/316L |
3葉輪 | 304/316/316L | 8隔離套 | 304/316/316L | 13連接架 | HT200 |
4泵軸 | 304/316/316L | 9后軸套 | 浸質(zhì)石墨/SIC | 14電機(jī) | NK根據(jù)客戶需求 |
5前軸套 | 浸質(zhì)石墨/SIC | 10外磁 | 永磁體/HT200 | 15底版 | HT200 |
七、進(jìn)口磁力自吸泵性能曲線圖
八、進(jìn)口磁力自吸泵性能參數(shù)表
型號(hào) | 轉(zhuǎn)速 r/min | 流量 m3/h | 揚(yáng)程 m | 效率 % | 汽蝕余量 m | 進(jìn)口X出 mm | 電機(jī)功率 kw | 整機(jī)質(zhì)量 kg |
ZX25-20-125 | 2900 | 1.5 | 22 | 18 | 2.5 | 25×20 | 1.1 | 80 |
2 | 20 | 20 | 2.5 | |||||
3.2 | 18.5 | 24 | 3 | |||||
ZX25-20-160 | 2900 | 1.5 | 34.3 | 19 | 2.5 | 25×20 | 1.5 | 85 |
2 | 32 | 22 | 2.5 | |||||
3.2 | 29.6 | 25 | 3 | |||||
ZX25-20-200A | 2900 | 1.5 | 42 | 28 | 2.5 | 25×20 | 3 | 155 |
2 | 40 | 32 | 2.5 | |||||
3.2 | 38 | 30 | 3 | |||||
ZX25-20-200 | 2900 | 1.5 | 52.5 | 18 | 2.5 | 25×20 | 3 | 160 |
2 | 50 | 20 | 2.5 | |||||
3.2 | 48 | 22 | 3 | |||||
ZX25-20-250A | 2900 | 1.5 | 62 | 26 | 2.5 | 25×20 | 5.5 | 210 |
2 | 60 | 30 | 2.5 | |||||
3.2 | 58 | 28 | 3 | |||||
ZX25-20-250B | 2900 | 1.5 | 72 | 26 | 2.5 | 25×20 | 7.5 | 230 |
2 | 70 | 30 | 2.5 | |||||
3.2 | 68 | 28 | 3 | |||||
ZX25-20-250 | 2900 | 1.5 | 82 | 12 | 2.5 | 25×20 | 7.5 | 240 |
2 | 80 | 18 | 2.5 | |||||
3.2 | 78.5 | 26 | 3 | |||||
ZX32-20-125 | 2900 | 2 | 22 | 20.5 | 2.5 | 32×20 | 1.5 | 83 |
3.2 | 20 | 20 | 2.5 | |||||
5.5 | 18.5 | 18 | 3 | |||||
ZX32-20-160 | 2900 | 2 | 34.3 | 20.5 | 2.5 | 32×20 | 2.2 | 90 |
3.2 | 32 | 20 | 2.5 | |||||
5.5 | 29.6 | 18 | 3 | |||||
ZX32-20-200A | 2900 | 2 | 42 | 25 | 2.5 | 32×20 | 4 | 180 |
3.2 | 40 | 24 | 2.5 | |||||
5.5 | 38 | 21.5 | 3 | |||||
ZX32-20-200 | 2900 | 2 | 52.5 | 32 | 2.5 | 32×20 | 4 | 180 |
3.2 | 50 | 36 | 2.5 | |||||
5.5 | 48 | 34 | 3 | |||||
ZX32-20-250A | 2900 | 2 | 62 | 22 | 2.5 | 32×20 | 7.5 | 250 |
3.2 | 60 | 26 | 2.5 | |||||
5.5 | 58 | 28.5 | 3 | |||||
ZX32-20-250B | 2900 | 2 | 72 | 26 | 2.5 | 32×20 | 7.5 | 250 |
3.2 | 70 | 30 | 2.5 | |||||
5.5 | 68 | 28 | 3 | |||||
ZX32-20-250 | 2900 | 2 | 82 | 26 | 2.5 | 32×20 | 7.5 | 310 |
3.2 | 80 | 30 | 2.5 | |||||
5.5 | 78.5 | 28 | 3 | |||||
ZX40-25-125 | 2900 | 4.4 | 22 | 16 | 2.5 | 40×25 | 1.5 | 140 |
6.3 | 20 | 20 | 2.5 | |||||
8.3 | 18.5 | 23 | 3 | |||||
ZX40-25-160 | 2900 | 4.4 | 34.3 | 30 | 2.5 | 40×25 | 3 | 160 |
6.3 | 32 | 31 | 2.5 | |||||
8.3 | 29.6 | 32 | 3 | |||||
ZX40-25-200A | 2900 | 4.4 | 42 | 30 | 2.5 | 40×25 | 4 | 200 |
6.3 | 40 | 31 | 2.5 | |||||
8.3 | 38 | 32 | 3 | |||||
ZX40-25-200 | 2900 | 4.4 | 52.5 | 26 | 2.5 | 40×25 | 5.5 | 210 |
6.3 | 50 | 33 | 2.5 | |||||
8.3 | 48 | 32 | 3 | |||||
ZX40-25-250A | 2900 | 4.4 | 62 | 20 | 2.5 | 40×25 | 11 | 254 |
6.3 | 60 | 23 | 2.5 | |||||
8.3 | 58 | 30 | 3 | |||||
ZX40-25-250B | 2900 | 4.4 | 72 | 24 | 2.5 | 40×25 | 11 | 240 |
6.3 | 70 | 28 | 2.5 | |||||
8.3 | 68 | 28 | 3 | |||||
ZX40-25-250 | 2900 | 4.4 | 82 | 24 | 2.5 | 40×25 | 11 | 280 |
6.3 | 80 | 28 | 2.5 | |||||
8.3 | 78.5 | 28 | 3 | |||||
ZX50-32-125 | 2900 | 7.5 | 22 | 43 | 2 | 50×32 | 2.2 | 167 |
12.5 | 20 | 51 | 2 | |||||
15 | 18.5 | 49 | 2.5 | |||||
ZX50-32-160 | 2900 | 7.5 | 34.3 | 35 | 2 | 50×32 | 3 | 192 |
12.5 | 32 | 47 | 2 | |||||
15 | 29.6 | 47 | 2.5 | |||||
ZX50-32-200A | 2900 | 7.5 | 42 | 28 | 2 | 50×32 | 7.5 | 238 |
12.5 | 40 | 39 | 2 | |||||
15 | 38 | 43 | 2.5 | |||||
ZX50-32-200 | 2900 | 7.5 | 52.5 | 28 | 2 | 50×32 | 7.5 | 285 |
12.5 | 50 | 40 | 2 | |||||
15 | 48 | 48 | 2.5 | |||||
ZX50-32-250A | 2900 | 7.5 | 62 | 23 | 2 | 50×32 | 7.5 | 300 |
12.5 | 60 | 33 | 2 | |||||
15 | 58 | 36.5 | 2.5 | |||||
ZX50-32-250B | 2900 | 7.5 | 72 | 23 | 2 | 50×32 | 11 | 324 |
12.5 | 70 | 33 | 2 | |||||
15 | 68 | 36.5 | 2.5 | |||||
ZX50-32-250 | 2900 | 7.5 | 82 | 23 | 2 | 50×32 | 11 | 344 |
12.5 | 80 | 33 | 2 | |||||
15 | 78.5 | 36.5 | 2.5 | |||||
ZX65-50-125 | 2900 | 15 | 21.8 | 46 | 2 | 65×50 | 3 | 200 |
25 | 20 | 56 | 2 | |||||
30 | 18.5 | 65 | 2.5 | |||||
ZX65-50-160 | 2900 | 15 | 35 | 46 | 2 | 65×50 | 5.5 | 225 |
25 | 32 | 56 | 2 | |||||
30 | 30 | 65 | 2.5 | |||||
ZX65-40-200A | 2900 | 15 | 42 | 41 | 2 | 65×40 | 11 | 290 |
25 | 40 | 52 | 2 | |||||
30 | 38 | 53.5 | 2.5 | |||||
ZX65-40-200 | 2900 | 15 | 53 | 34 | 2 | 65×40 | 11 | 310 |
25 | 50 | 46 | 2 | |||||
30 | 47 | 50 | 2.5 | |||||
ZX65-40-250A | 2900 | 15 | 62 | 28 | 2 | 65×40 | 15 | 180 |
25 | 60 | 39 | 2 | |||||
30 | 58 | 42.5 | 2.5 | |||||
ZX65-40-250B | 2900 | 15 | 72 | 28 | 2 | 65×40 | 18.5 | 300 |
25 | 70 | 39 | 2 | |||||
30 | 68 | 42.5 | 2.5 | |||||
ZX65-40-250 | 2900 | 15 | 82 | 33 | 2 | 65×40 | 18.5 | 340 |
25 | 80 | 48 | 2 | |||||
30 | 78 | 50 | 2.5 | |||||
ZX65-40-315A | 2900 | 15 | 105 | 28 | 2.5 | 65×40 | 30 | 521 |
25 | 100 | 39 | 2.5 | |||||
30 | 98 | 42.5 | 3 | |||||
ZX65-40-315 | 2900 | 15 | 127 | 28 | 2.5 | 65×40 | 30 | 611 |
25 | 125 | 39 | 2.5 | |||||
30 | 123 | 42.5 | 3 | |||||
ZX80-65-125 | 2900 | 30 | 22.5 | 52 | 3 | 80×65 | 5.5 | 280 |
50 | 20 | 65 | 3 | |||||
60 | 18 | 70 | 3.5 | |||||
ZX80-65-160 | 2900 | 30 | 36 | 60 | 2.5 | 80×65 | 11 | 343 |
50 | 32 | 64 | 2.5 | |||||
60 | 29 | 53 | 3 | |||||
ZX80-50-200A | 2900 | 30 | 42 | 53 | 2.5 | 80×50 | 15 | 431 |
50 | 40 | 63 | 2.5 | |||||
60 | 38 | 62 | 3 | |||||
ZX80-50-200 | 2900 | 30 | 53 | 53 | 2.5 | 80×50 | 15 | 454 |
50 | 50 | 63 | 2.5 | |||||
60 | 47 | 55 | 3 | |||||
ZX80-50-250A | 2900 | 30 | 62 | 44 | 2.5 | 80×50 | 22 | 410 |
50 | 60 | 57 | 2.5 | |||||
60 | 58 | 59 | 3 | |||||
ZX80-50-250B | 2900 | 30 | 72 | 44 | 2.5 | 80×50 | 30 | 490 |
50 | 70 | 57 | 2.5 | |||||
60 | 68 | 59 | 3 | |||||
ZX80-50-250 | 2900 | 30 | 84 | 48 | 2.5 | 80×50 | 30 | 504 |
50 | 80 | 56 | 2.5 | |||||
60 | 75 | 50 | 3 | |||||
ZX80-50-315A | 2900 | 30 | 105 | 39 | 2.5 | 80×50 | 37 | 1056 |
50 | 100 | 51 | 2.5 | |||||
60 | 98 | 52.5 | 3 | |||||
ZX80-50-315 | 2900 | 30 | 128 | 39 | 2.5 | 80×50 | 37 | 1247 |
50 | 125 | 51 | 2.5 | |||||
60 | 123 | 52.5 | 3 | |||||
ZX100-80-125 | 2900 | 60 | 24 | 64 | 4 | 100×80 | 11 | 300 |
100 | 20 | 65 | 4.5 | |||||
120 | 16.5 | 63 | 5 | |||||
ZX100-80-160 | 2900 | 60 | 36 | 60 | 3.5 | 100×80 | 15 | 408 |
100 | 32 | 70 | 4 | |||||
120 | 28 | 65 | 5 | |||||
ZX100-65-200A | 2900 | 60 | 42 | 63 | 3 | 100×65 | 18.5 | 488 |
100 | 40 | 72 | 3.6 | |||||
120 | 38 | 71 | 4.8 | |||||
ZX100-65-200 | 2900 | 60 | 54 | 63 | 3 | 100×65 | 22 | 550 |
100 | 50 | 68 | 3.6 | |||||
120 | 47 | 56 | 4.8 | |||||
ZX100-65-250A | 2900 | 60 | 62 | 57 | 3.5 | 100×65 | 30 | 566 |
100 | 60 | 68 | 3.8 | |||||
120 | 58 | 67 | 4.8 | |||||
ZX100-65-250B | 2900 | 60 | 72 | 57 | 3.5 | 100×65 | 37 | 642 |
100 | 70 | 68 | 3.8 | |||||
120 | 68 | 67 | 4.8 | |||||
ZX100-65-250 | 2900 | 60 | 87 | 60 | 3.5 | 100×65 | 37 | 711 |
100 | 80 | 68 | 3.8 | |||||
120 | 74.5 | 67 | 4.8 | |||||
ZX100-65-315A | 2900 | 60 | 105 | 48 | 3 | 100×65 | 75 | 948 |
100 | 100 | 62 | 3.6 | |||||
120 | 98 | 64 | 4.2 | |||||
ZX100-65-315 | 2900 | 60 | 133 | 63 | 3 | 100×65 | 75 | 1278 |
100 | 125 | 65 | 3.6 | |||||
120 | 118 | 62 | 4.2 | |||||
ZX125-100-200 | 2900 | 120 | 57.5 | 63 | 4.5 | 125×100 | 45 | 887 |
200 | 50 | 75 | 4.5 | |||||
240 | 44.5 | 74 | 5 | |||||
ZX125-100-250A | 2900 | 120 | 62 | 63 | 3.8 | 125×100 | 55 | 855 |
200 | 60 | 75 | 4.2 | |||||
240 | 58 | 74 | 5 | |||||
ZX125-100-250B | 2900 | 120 | 72 | 57 | 3.8 | 125×100 | 75 | 1215 |
200 | 70 | 68 | 4.2 | |||||
240 | 68 | 67 | 5 | |||||
ZX125-100-250 | 2900 | 120 | 87 | 57 | 3.8 | 125×100 | 75 | 1219 |
200 | 80 | 68 | 4.2 | |||||
240 | 72 | 67 | 5 |